The underlying theme that drove the designs for this seminar was “flow”. Inspired by the flowing movements of water in particular, our forms were developed from ripples, waves, and whirlpools.

Laser Cutting | Tessellations 3D Printing | Droplets CNC | The Twist

Laser Cutting | Tessellations

CONCEPT AND REFERENCES:

PHIVE Civic Center University of Leeds MSCP -SCC Design ZAS Architects – The Bergen Center for Engineering Mammafotogramma – WoodSkin

Laser cutters offer a multitude of enticing prospects for creative expression. Within the realm of fabrication, one particularly intriguing method involves the application of tessellations. This process has the remarkable capability of transmuting two-dimensional materials into elegantly flexible and undulating surfaces, which can then be skillfully manipulated to yield doubly curved forms. The artful utilization of tessellations ushers in a realm of limitless design opportunities, exemplifying precision and sophistication in fabrication.

PROCESSES :

To initiate the fabrication process, the surface was initially partitioned into seven distinct strips. Each of these strips incorporated a combination of panels and biscuits, with the biscuits seamlessly linking to the strip immediately below. Following this, all the components were meticulously unrolled and thoughtfully organized for precise laser-cutting.

Fabrication process
The light source integration shows that the tessellation lets some of the light pass through and block some which could be developed as a function of the building facade.
The tessellation form was manipulated by the location, angle and size of the interlocking area between the triangle and circle piece.
Rendering using AI for Possible applications

3D Printing | Droplets

Reference images of water movement
Overall module | Module 01 | Module 02
Module 03 | Module 04 | Module 05
Module 06 | Module 07
Main typical Grasshopper script

Technical Drawings

The dynamic manifestation of the ripple effect is intricately expressed through meticulously generated module heights, employing Grasshopper scripting for precise control. The deliberate randomness introduces an element of organic complexity, while the gradual descent in heights gracefully directs attention towards the central droplets.

Module 01
Module 02
Module 03
Module 04
Module 05
Module 06
Module 07

The total printing time was roughly seven hours. However, several attempts were made over three days due to multiple issues with the printers. This led to multiple color variations of the components.

Layering effect from 1 mm. nozzle size.
Modules assembly

Droplets

The modules were sharing the exact same line of fabricating. However, the printing ability of the machines can cause an unprecisely edge finish. The solution is to print with a smaller nozzle but at the same time will increase the printing time and material use. Therefore, on a larger scale of the artwork, the connecting line could be seamlessly connected with the cooperation of another construction method.

Printing process
Rendering using AI for Possible applications

CNC | The Twist

The entire process concluded within 45 minutes, producing a result marked by a scale-like texture, a consequence of the parallel finishing applied along both axes.

Milling process
The Twist
Rendering using AI for Possible applications .