Overview

The last exercise of the Techne chapter is labeled ‘Architecture’ seeing the intersectionality of thematic from the previous workshops: structural understandings, detail, wall-design, performativity, and other architectural attributes. The requested 10m by 15m 10-storey clay building was expected to accompany ITKE’s flax-fiber reinforced slabs. This collaboration merged the knowledge of both methodologies in order to achieve a building design that was bottom-up. The designed conditions revolve around wall typology and positioning of slabs. The positioning of ITKE’s slabs was governed by structural strategies and strategically placed points for support. 3 types of walls and 2 types of wall infills were crossed into 6 combinations that were distributed to six groups, each illustrated in the following. The two wall infills were the TOVA pattern and the Living Prototype Pattern.

Nader Akoum 3D Printing Earth Architecture
Collaboration between IAAC’s 3d Printing using Earth ad ITKE’s Fiber Slabs

Single Polyline Walls + ‘Living Prototype’ Infill Pattern

Since the context is hypothetical, geographical conditions were set in addition to the structural conditions that were planned as well. After assuming the north sign, the space was decided to be an open office space characterized by fileted walls, some of which shift position between one floor and the other. This achieves a coinciding versus non coinciding situation. The western wall rotates a little bit at every floor. The grid which was used to draft on was made to achieve the smallest number of slabs and the ensuring that the achieved spaces may be occupied. 

Nader Akoum 3D Printing Architecture Fabrication
Setting the Conditions for Design

Several assessments were conducted to make a productive choice on where the support points may be placed. This structural analysis discloses the validity of support points position and the risk of overhang. 

Nader Akoum 3D Printing Earth Architecture
Assessment of Points of Support Proposal

The infill of a fileted wall can give a lot of opportunities such as narrowing the wall thickness to optimize mass and weight. The western facade was designed in a way that creates vertical louvers for sun shading. 

Nader Akoum 3D Printing Earth Architecture
Infills of a Curved Wall for Climatic Responsiveness
Nader Akoum 3D Printing Earth Architecture
Slab of the 4th Floor
Nader Akoum 3D Printing Earth Architecture
Visualization of the Synthesis in Renders

Single Polyline Walls + ‘TOVA’ Infill Pattern

The texture catalog conveys explorations of the infill of the wall by moving, scaling, and/ or rotating points of tangents. The selected wall infill employs a flattened texture on one side, and a rhythmic texture for the exterior facade on the other side. The wider periods in the infill of the external facade are utilized as a base for the slab to rest on. The wall’s design was tapered from bottom to top. 

Nader Akoum 3D Printing Earth Architecture
Texture Catalogue: Move [Row 1], Rotate [Row 2], Scale [Row 3], and Mix [Row 4]
Nader Akoum 3D Printing Earth Architecture
Textured Pattern [Outer Facade] vs. Flattened Pattern [Internal Facade]

Points of support were placed along predetermined axis lines that simplify the realization of ITKE’s fiber slabs. 

Nader Akoum 3D Printing Earth Architecture
Superimposition of Wall Infill to Fiber Slab via Points of Support
Nader Akoum 3D Printing Earth Architecture
Floor 1-6 of Wall to Floor
Nader Akoum 3D Printing Earth Architecture
Visualization of the Synthesis via Interior Render
Nader Akoum 3D Printing Earth Architecture
Visualization of the Synthesis via Exterior Render

Bifurcation or Twist Walls + ‘Living Prototype’ Infill Pattern

Options of lines, curves, and/ or shapes were explored for building form generation. The selected geometry was inverted and its geometry was subdivided into the plan drawings used to derive slabs. A void was planned as a condition, and the slabs were developed in a way that made that achievable through all the building storeys. 

Nader Akoum 3D Printing Earth Architecture
Pool of Options for Bifurcation & Twist
Nader Akoum 3D Printing Earth Architecture
Geometry Division
Nader Akoum 3D Printing Earth Architecture
Visualization of Synthesis via Interior Render

Bifurcation or Twist Walls + ‘TOVA’ Infill Pattern

The criteria for building typology selection revolved around the capacity to expose the advantages of fiber and earth systems, the capacity to be built and withstand itself structurally and in printability, and the spatial performance and the flexibility of the program and experience. The continuous wall of the building that interrupts the slabs was not chosen because it was not feasible for the choice of building design. Therefore, the choice of a discontinuous clay wall and a continuous fiber slab was made.

Nader Akoum 3D Printing Earth Architecture
Iterations of Building Morphologies
Nader Akoum 3D Printing Earth Architecture
Continuous Clay Walls and Discontinuous Fiber Slabs versus Discontinuous Clay Walls and Continuous Fiber Slabs
Nader Akoum 3D Printing Earth Architecture
Floor 1-9: Wall to Slab

The external facade was characterized by a bumpy texture that was significant for the resistance to erosion from water and has benefits for shading. Internal wall facades were flat. 

Nader Akoum 3D Printing Earth Architecture
External Wall [Left] vs Internal Wall [Right]
Nader Akoum 3D Printing Earth Architecture
Visualization of Synthesis via Exterior Render

Orthogonal Walls + ‘Living Prototype’ Infill Pattern

The walls from the lowest floor to the highest move inwards towards one another hence tapering the profile of the building. Periods of wall infills were explored manually and they varied between interior spaces that had textured walls of different depths/ thicknesses, flat exterior facades, and varying depths on both the interior and exterior facades. 

Nader Akoum 3D Printing Earth Architecture
Planning the Wall to Slab Configuration and Points of Support & Tapering
Nader Akoum 3D Printing Earth Architecture
Iterations of Infill Texturing

A continuous wall from the lowest to the highest level supports a staircase, and wall segmentation is used to host support points for the fiber slabs. A voided core in the building is dedicated for circulation and ventilation. The slabs allow this void to take place in the midst of them. 

Nader Akoum 3D Printing Earth Architecture
Wall to Fiber Slab
Nader Akoum 3D Printing Earth Architecture
Wall Infill Morphology from Bottom to Top
Nader Akoum 3D Printing Earth Architecture
Visualization of Synthesis via Exterior Render

Orthogonal Walls + ‘TOVA’ Infill Pattern

Floor plan organization, which has an impact on overall structure, mass, usability, and other attributes, were experimented using assessments. The same exploration and assessment takes place on the exterior wall texture in order to achieve a non-interrupted clay-wall building profile. A vertical multiplier was involved alongside a randomness factor. 

Nader Akoum 3D Printing Earth Architecture
Iterations of Wall to Slab + Structural Assessments
Nader Akoum 3D Printing Earth Architecture
Wall Strategies that Optimize Mass and Structural Integrity
Nader Akoum 3D Printing Earth Architecture
Top View of Wall Infill

The generated support points’ locations overlap with the wall projections. 

Nader Akoum 3D Printing Earth Architecture
Points of Support

An uninterrupted wall that assists the fiber slabs allows a continuous clay wall building profile. 

Nader Akoum 3D Printing Earth Architecture
Profiles of Walls Recessed to Situate the Fiber Slabs: Continuity of Slab and Wall
Nader Akoum 3D Printing Earth Architecture
Visualization of Synthesis via Exterior Render