The Master in Robotics and Advanced Construction (MRAC) seeks to train a new generation of interdisciplinary professionals who are capable of facing our growing need for a more sustainable and optimised construction ecosystem. The Master is focused on the emerging design and market opportunities arising from novel robotic and advanced manufacturing systems.
Through a mixture of seminars, workshops, and studio projects, the master programme challenges the traditional processes in the Construction Sector. It investigates how advances in robotics and digital fabrication tools change the way we build and develop processes and design tools for such new production methods.
Context Is additive manufacturing going to change the way we fabricate? Certainly it is, additive manufacturing has an immense growth potential with a 22% annual growth as it has offers mass customization and reduced waste. One of the challenges in additive manufacturing is to improve the precision and reliability of the manufacturing process. This can … Read more
Our Aim Is To Design a Robotic Manufacturing System using Wood Offcuts for Prefabricated and Customized Self Shading Facades CONTEXT In the realm of mass timber production, a staggering 40% of a wooden log goes to waste, with an additional 25% arising from trimming and edging processes. Despite this substantial waste, innovative approaches have emerged … Read more
Mechanical Inserts for 3D printed Clay Due to land scarcity, the construction industry pushes architecture to shift its focus towards the entire life cycle of the final construction, considering its various phases, from its sourced material and manufacture, to its utilization and eventual end of life. Minimizing material usage and construction time has provoked the … Read more
Rapid urbanization demands more efficient construction methods: Labor shortage in the construction industry: It is important to note the type of machinery being used by these two companies for 3D printing. Tvasta uses a robotic arm equipped with an extruder for printing concrete and L&T uses a gantry system, which is a big framework inside … Read more
The objective of this project is to expand the capabilities of specific robotic processes in additive manufacturing, known as impact printing, Impact Printing, a novel additive manufacturing Robotic technique that consolidates pliable soft particles through a robotic shooting process. The cohesion among these soft particles arises from the conversion of kinetic energy, acquired during acceleration, … Read more
PROJESCT INTRODUCTION This project is a robot end-effector solution that can carry multiple objects and rotate them at different angles and displacements during a single pick and place motion. The solution solves the efficiency problem of current robotics applications in architectural masonry by outputting the robot’s spatial motion through a grasshopper and picking and placing … Read more
The primary goal of this project is to design and fabricate a custom end-effector that can be attached to an ABB robot. The system that our group decided to explore involves the idea of utilizing an airbrush and robotically controlling it. This system will utilize a Raspberry Pi Pico for control and Grasshopper for generating … Read more
Stack Lamination: Exploring the Intersection of Subtractive and Additive Manufacturing Brief: This workshop was conceived with the aim of familiarizing participants with the procedural intricacies of Stack Lamination milling, employing an Industrial KUKA robot arm. The methodology encompassed the integration of both digital and conventional fabrication approaches. We engaged in practical applications of 3-axis CNC … Read more
During this one week workshop we explored the combination of stack lamination and 5 axis robotic milling for the speculative production of furniture for the new IAAC cafe. As a group we conceptualized and developed 3 items of furniture that could be produced using stack lamination. Each design was rationalized to make use of a … Read more
Brief Our curiosity brought us to an intriguing investigation at the nexus of technology, craftsmanship, and acoustics in the quest to elevate spatial design. This blog shares the story of our journey, where we used a cutting-edge multi-material 3D printing technique to produce personalized sound-diffusing walls—a first for the industry. Our concept began with a … Read more
The emergence of additive manufacturing has expanded the horizon for developing designs that are not only more environmentally sustainable but also commercially viable, addressing critical issues in our surroundings. In the field of architecture, multi-material 3D printing opens up a compelling opportunity to imbue intelligence into the surfaces of our built environment by thoughtfully selecting … Read more
State of the Art In the quest for sustainable and energy-efficient cooling solutions, the TerraCool project endeavors to harness the natural properties of clay through the innovative application of multi-material 3D printing technology. This research project aims to develop an advanced evaporative cooling system utilizing seashell ceramic. “TerraCool” is not only a testament to the … Read more
State Of The Art Utilization of robotics within the additive manufacturing world is becoming more and more standardized as the needs of people and the environment are changing. The construction industry itself has to produce more efficient structures with very little to no waste, and the capabilities of robots to do this are very apparent. … Read more
Additive manufacturing has opened up a vast array of possibilities to the creation of more sustainable but also salable designs that can address critical issues in our environment. In the context of architecture, multi-material 3D printing opens the door for an opportunity to embed intelligence into the surfaces in our built environment through material selection … Read more
The industry of construction creates most of the waste in the world. By 2025 we expect to reach 2.2 billion tons globally. As a solution of this problem, industry 4.0 proposed the Additive manufacturing process, which is looking for the optimization of fabrication and construction adding layer by layer different materials; this process started being … Read more
Preliminary steps towards a hybrid workflow for smooth 3D printed surfaces. Aim To develop a hybrid workflow to obtain smooth surfaces on 3D printed clay for improved alignment and surface finish. State of the Art Additive manufacturing enables the precise and cost-effective creation of complex designs while minimizing waste. One of the shortcomings common to … Read more
The construction industry has shown an increasing interest in adapting to more environmentally friendly materials, with wood gaining popularity as a natural and sustainable option for buildings. However, the wood industry contributes a significant percentage of energy consumption during the entire wood lifecycle, encompassing tree cutting, transportation to sawmills, and delivery to construction sites. Additionally, … Read more
Optimizing 3D Printing with AI prediction Introduction In this seminar we applied the concepts of machine learning to estimate the deformation during drying of simplified 3D printed clay objects. To do this, we trained an artificial neural network (ANN) to predict the movement of discrete points within the printed object. This project is very relevant … Read more
This research study delves into the realm of advanced robotics and semi-automated manufacturing processes that take into account the material properties of cork. Specifically, it explores the design and fabrication of a surface system that is optimized for both aesthetic appeal and functional performance. Building on the knowledge gained in a previous term on robotic … Read more
AIM \\ To create custom designed, 3D printed interior surface cladding, constructed of individual components with high quality surface finish and tolerance. CONTEXT \\ Last term we designed a dual end effector that would have an extruder and a wire cutter within the same tool, allowing us to post process the 3D printed pieces to … Read more
Context Additive manufacturing is growing exponentially in many industries at many levels, pushing towards new upgrades as a competitive alternative by reducing its logistic and production costs and increasing its flexibility and adaptability to the market’s demand. However, there is still an important challenge that it is facing: a gap on matching references between physical … Read more
The construction industry creates a waste that is expected to reach 2.2 billion tons globally by 2025 (Transparency market research). Because of this the market started trying different new techniques to construct with less waste, that is how with the 4.0 industrial revolution came the Additive manufacturing process, that fabricates physical 3D objects layer by … Read more
