Feasibility and cost estimations in digital fabrication

Building on our previous analysis of a large clay-printed geometric form, this study evaluates the feasibility of its digital-fabrication workflow. Through modular breakdown, material and time estimation, non-planar slicing analysis, and production-logistics modeling, we assess whether the system can be manufactured efficiently and economically. The process concludes with the development of a complete production plan … Read more

Design for Manufacturing of 3D Printed Architectural Systems

The project involves a large geometric form designed for clay 3D printing, consisting of 6 identical sections. This article will present the results of our analyses that explore the technical challenges and opportunities of this geometric design during the clay fabrication process. The workflow begins by rationalizing the pavilion structure into 6 symmetrical parts, isolating … Read more

Acoustic Skin

An Intelligent, Shape-Shifting Sound Control System 01 | Project Abstract Acoustic Skin is an acoustic panel that morphs its surface geometry in real time to control the way sound interacts with the environment.
 It uses an array of miniature pistons embedded in a felt-covered membrane, behaving like a living, breathing skin that adapts its texture … Read more

Digital Fabrication Library

In today’s architectural landscape, digital fabrication has significantly expanded the way we design and construct building elements—offering unprecedented accuracy, efficiency, and formal freedom. Techniques such as laser cutting, CNC milling, 3D printing, and robotic manufacturing each bring distinct advantages in terms of material behavior, geometric complexity, and performance potential. RE:CELL Concept The Re:Cell is a … Read more

Morphologies of Making: Four Experiments in Digital Craft

Our digital fabrication journey unfolds through four experiments that explore how material, geometry, and technology negotiate form. Each project challenges a different fabrication technique: laser cutting, CNC milling, 3D printing, and robotic manufacturing, while asking a deeper question: How does digital logic reshape the language of craft? Laser Cutting Tessellated Lightfield This project explores the … Read more

Tectonics of Digital Craft

Digital fabrication enables designers to explore geometries that go beyond traditional construction constraints. The exercise focuses on translating complex geometries into constructible systems that integrate material behaviour, joinery logic, and mass customisation. Each technique allows experimentation with unique fabrication constraints, informing the evolution of the vertical element design. The outputs serve as material and geometric … Read more

Digital Fabrication

THE W-E SERIES WALL-E 3D PRINTING DESIGN INSPIRATION OBJECTIVE To create a modular vertical element that explores the capabilities of 3D printing and is simultaneously architecturally attractive, is structurally strong whilst using minimal material. DESIGN OPTIONS FINAL DESIGN CONCEPT By blending elements from previous prototypes, the final piece combines 2D and 3D forms to exploit … Read more

Axisential Fabrications

Architecture is entering a moment where the boundaries between design, technology, and material production are dissolving. As cities demand faster construction, customized spaces, and environmentally intelligent solutions, traditional methods alone no longer match the pace or precision required. Digital fabrication has emerged not just as a complementary tool, but as a transformative force reshaping how … Read more

Introduction to Digital Fabrication: A GAME OF DUALITY !

This term’s digital fabrication explorations investigated the expressive and technical potential of multiple fabrication methods laser cutting, CNC milling, robotic clay extrusion, and 3D printing. While each technique demanded a different workflow and material logic, a common thread emerged: the use of material duality to create depth, contrast, and spatial effect. By combining two materials … Read more

Machine Thinking

Introduction to Digital Fabrication Team : Sejin Park & Hasan Hirji CNC Milling During the CNC Milling process, RhinoCAM software automatically creates bridges; a necessary milling process outside of commands that one might use to manipulate material. We began with the idea of testing the frequency and depth of 2-axis bridging path movement presets to … Read more

Material Ecologies: From Nature to Façade

Vertical architectural elements play a defining role in shaping thresholds, filtering light, and guiding how we perceive both interior and exterior spaces. In this project, we explored their spatial and expressive potential through a sequence of hands-on fabrication experiments. Drawing inspiration from natural forms and behaviors, each design aimed to reinterpret organic patterns into façade … Read more

Fabricated Motion

Introduction to Digital Fabrication In contemporary architectural practice, digital fabrication has opened new possibilities for designing and producing building components with precision, efficiency, and expressive complexity. Among the most widely used methods—laser cutting, CNC milling, 3D printing, and robotic fabrication, each offers unique material, geometric, and performative potentials. For this assignment, we explore these techniques … Read more

FACADE PROTOTYPING

Vertical elements shape how we experience architecture-defining boundaries, filtering light, and giving character to both interiors and facades. In this exercise, we explored their potential through hands-on digital fabrication, rotating between 3D printing, laser cutting, CNC milling, and robotic manufacturing. Working within a fixed wooden framework, each technique challenged us to rethink material behavior, structural … Read more

TriAxial Dynamics

3D Printing | Kinetic Facade | CONCEPT | The project draws its primary inspiration from the dynamic, sun-responsive mashrabiya system of the Al Bahr Towers in Abu Dhabi. What captivated me was the sharp visual contrast between conventional, static façade geometries often rectilinear or triangulated and the refined kinetic intelligence embedded in these triangular adaptive … Read more

Research_Windows and Doors

This study investigates door and window joints insertion solutions for 3dPA walls. Two design solutions: framed and a frameless system. The frameless design employs a biodegradable cork-based composite, while the framed configuration uses a sub-frame bonded with the same cork mixture and sand poured into the remaining gaps for stability. Both methods improve structural integration … Read more

Performative Wall Textures

Introduction & Problem Statement Earthen 3D printing offers a low-carbon, recyclable, and locally sourced alternative to conventional construction materials. However, its architectural use remains limited by a critical issue: wet-state instability during printing. Freshly extruded clay has very low strength and stiffness, so walls usually reach only 15–20 cm per day. Beyond this height, the … Read more