Axisential Fabrications

Architecture is entering a moment where the boundaries between design, technology, and material production are dissolving. As cities demand faster construction, customized spaces, and environmentally intelligent solutions, traditional methods alone no longer match the pace or precision required. Digital fabrication has emerged not just as a complementary tool, but as a transformative force reshaping how … Read more

Machine Thinking

Introduction to Digital Fabrication Team : Sejin Park & Hasan Hirji CNC Milling During the CNC Milling process, RhinoCAM software automatically creates bridges; a necessary milling process outside of commands that one might use to manipulate material. We began with the idea of testing the frequency and depth of 2-axis bridging path movement presets to … Read more

Material Ecologies: From Nature to Façade

Vertical architectural elements play a defining role in shaping thresholds, filtering light, and guiding how we perceive both interior and exterior spaces. In this project, we explored their spatial and expressive potential through a sequence of hands-on fabrication experiments. Drawing inspiration from natural forms and behaviors, each design aimed to reinterpret organic patterns into façade … Read more

Fabricated Motion

Introduction to Digital Fabrication In contemporary architectural practice, digital fabrication has opened new possibilities for designing and producing building components with precision, efficiency, and expressive complexity. Among the most widely used methods—laser cutting, CNC milling, 3D printing, and robotic fabrication, each offers unique material, geometric, and performative potentials. For this assignment, we explore these techniques … Read more

The Digital Fabrication Collection

The Digital Fabrication Collection showcases four prototypes developed through distinct making techniques. Each project explores how form, material, and geometry respond to CNC milling, laser cutting, 3D printing, and robotic fabrication, highlighting the diverse possibilities of digitally driven design. Light Lattice The Light Lattice project explores how laser cutting can translate digital geometry into tangible … Read more

FACADE PROTOTYPING

Vertical elements shape how we experience architecture-defining boundaries, filtering light, and giving character to both interiors and facades. In this exercise, we explored their potential through hands-on digital fabrication, rotating between 3D printing, laser cutting, CNC milling, and robotic manufacturing. Working within a fixed wooden framework, each technique challenged us to rethink material behavior, structural … Read more

TriAxial Dynamics

3D Printing | Kinetic Facade | CONCEPT | The project draws its primary inspiration from the dynamic, sun-responsive mashrabiya system of the Al Bahr Towers in Abu Dhabi. What captivated me was the sharp visual contrast between conventional, static façade geometries often rectilinear or triangulated and the refined kinetic intelligence embedded in these triangular adaptive … Read more

Research_Windows and Doors

This study investigates door and window joints insertion solutions for 3dPA walls. Two design solutions: framed and a frameless system. The frameless design employs a biodegradable cork-based composite, while the framed configuration uses a sub-frame bonded with the same cork mixture and sand poured into the remaining gaps for stability. Both methods improve structural integration … Read more

Performative Wall Textures

Introduction & Problem Statement Earthen 3D printing offers a low-carbon, recyclable, and locally sourced alternative to conventional construction materials. However, its architectural use remains limited by a critical issue: wet-state instability during printing. Freshly extruded clay has very low strength and stiffness, so walls usually reach only 15–20 cm per day. Beyond this height, the … Read more

Research _ BUILD – UP

This research focuses on one of the main limitations of 3D printing with earth: low stability in the wet state. Today, the maximum daily printing height is around 20 cm, which limits construction efficiency. This project explores how to improve wet-state stability to enable taller, faster, and more consistent earthen walls. STATE OF THE ART … Read more

The Massage Chair

Top angle view

The massage chair is an experiment in digital fabrication and hybrid workflows, using computational design, CNC milling, 6-axis robotic milling, and human assembly and finishing, to understand how different subtractive manufacturing processes can be combined to balance speed, precision, and material expression in digital fabrication. Materials Tools Used Early Designs Early explorations of designs in … Read more

Nidra chair – MRAC & MAEB Workshop 1.1

Nidra chair

The Nidra Chair was developed within the framework of Workshop 1.1, where we explored robotic milling using the KUKA robotic arm. The design process was guided by a set of conceptual ideas—texture, nest, wings, and storage—which shaped the formal and tactile language of the piece. Inspired by notions of protection, warmth, and well-being, Nidra seeks … Read more

Robotic Milling and Design for Subtractive Manufacturing — Elephant Chair

Abstract: The Elephant Chair project was developed during the workshop “Robotic Milling and Design for Subtractive Manufacturing Workflows.”This workshop explored hybrid fabrication methods combining 3-axis CNC milling and 6-axis robotic milling to translate digital geometries into precise wooden prototypes. Our team designed and fabricated a furniture piece inspired by organic anatomy, robust yet flexible, mirroring the mechanical elegance of the machines used … Read more

BAMBOO

Exploring Low-Tech, Sustainable Construction Methods and Manual Strategies for Community Empowerment The use of bamboo in construction is emblematic of an ongoing tension between traditional knowledge and the global imperatives of sustainable development. Despite its traditional use in many regions, the potential as a resilient, self-sustaining construction material remains largely underexplored in the contemporary architectural … Read more

Fail Forward: A Chair Undone is a Chair Well Done

Lessons from Workshop 1.1 – Robotic milling and design for subtractive manufacturing This workshop focused on advanced subtractive manufacturing techniques, exploring the integration of 2-axis CNC milling and 6-axis robotic milling within a hybrid digital fabrication workflow. The process emphasized computational design-to-production strategies, including toolpath generation, material optimization, and robotic calibration. Through sequential stages of … Read more