SYNFORM I
Non Planar Strategies for Robotic Polymer 3D Printing: Translating Digital Realms into Large-Scale Architectural Elements to Reimagine Ornament and Material Expression.
The Master in Robotics and Advanced Construction (MRAC) seeks to train a new generation of interdisciplinary professionals who are capable of facing our growing need for a more sustainable and optimised construction ecosystem. The Master is focused on the emerging design and market opportunities arising from novel robotic and advanced manufacturing systems.
Through a mixture of seminars, workshops, and studio projects, the master programme challenges the traditional processes in the Construction Sector. It investigates how advances in robotics and digital fabrication tools change the way we build and develop processes and design tools for such new production methods.
Non Planar Strategies for Robotic Polymer 3D Printing: Translating Digital Realms into Large-Scale Architectural Elements to Reimagine Ornament and Material Expression.
This article presents our Workshop 1.2 project, which focuses on analyzing data and translating it into robotic movements to control an ABB IRB 6700-150/3.20 industrial robot equipped with a plastic pellet extruder for additive manufacturing. The core concept of the project involved studying the tsunami-related terrain and displacement data, extracting spatial and intensity-based information to … Read more
Advanced toolpath design for FDM process Students will design and simulate a toolpath for a small object intended for interior or product design. The focus is on exploring creative toolpath strategies, especially non-planar slicing, where the toolpath height changes across the object. Students must design a non-planar path and use attractors to locally deform the … Read more
SYNFORM is a design-to-fabrication studio that fabricates luxury scenography and architectural surfaces that are parametric, modular and reconfigurable through large-scale 3D printing using recyclable plastics. Market Context According to Precedence Research, the global 3D printing market is estimated at around USD 29.29 billion in 2025 and is projected to grow to USD 134.58 billion by … Read more
In this article, we explain our Workshop 1.2 project, in which we analyzed data to transform it into movements to control an ABB IRB 6700-150/3.20 industrial robot equipped with a plastic pellet extruder for additive manufacturing. The main idea of our project was to analyze climate data from the city of Barcelona during the years … Read more
Guest Lecture at IAAC (14 October 2025) – Exploring how La Máquina merges design, robotics, and the human element. During one of our sessions at IAAC, we had the opportunity to meet Aldo Sollazzo, co-founder of La Máquina, Noumena, and Pure.Tech, as well as a former IAAC faculty member in the field of robotic fabrication.Invited through the coordination of … Read more
Building on our previous analysis of a large clay-printed geometric form, this study evaluates the feasibility of its digital-fabrication workflow. Through modular breakdown, material and time estimation, non-planar slicing analysis, and production-logistics modeling, we assess whether the system can be manufactured efficiently and economically. The process concludes with the development of a complete production plan … Read more
The project involves a large geometric form designed for clay 3D printing, consisting of 6 identical sections. This article will present the results of our analyses that explore the technical challenges and opportunities of this geometric design during the clay fabrication process. The workflow begins by rationalizing the pavilion structure into 6 symmetrical parts, isolating … Read more
1. Research Statement AIM OF RESEARCH: To create a biocomposite material primarily out of Cacau Seed Shell and utilizing PLA as its matrix and use it for robotic additive manufacturing process to produce interior design pieces, following evaluation parameters from circular economy 2. How to add the maximum amount of CSS to PLA Matrix 3. … Read more
Github: https://github.com/Adronegenius/Software-III-AI-Optimized-Earth-Injection-Deposits The process begins with human fabrication of woven modules using flexible rods or sticks. Due to tension, compression, and human variability, the woven pattern often deforms. Our system integrates computer vision to scan these deformations and a robotic arm to inject earth between structural members at optimized locations. This bridges physical craft and … Read more
Introduction In the face of the growing demand for sustainable construction, the integration of renewable materials with advanced fabrication techniques is essential for creating adaptable and efficient structures. Our team developed Terraweave, a project that combines willow and earth to create hybrid building components. By leveraging the natural properties of willow for flexibility and earth … Read more
Workflow for Detection (Transformation to the Real World) Test for getting the points in real world Workflow for Detection (Getting points into the Trajectory) Test for getting the points in real world Workflow for Detection (Processing on Point Cloud) Test for getting the points in real world Machina Connection for ABB_6700 (Simulation)
For this term experiments and tests were conducted for the evaluation markers of the biocomposite of PLA with different charges of Cacau Seed Shell and the Fabrication performances of each biocomposite charges. Tests on mechanical perfomances such as Tensile Strenght, Flexural Stress and Izod Impact were conducted. Compostability tests were also setup in the range … Read more
This project comprises of 5 rapid prototypes developed over the course of 3 weeks. Each prototype is developed with a focus on a material and a process. These investigations were a means of developing the skillset of rapidly developing a robotic process and simultaneously became the palette from which we select our research lines for … Read more
INTRO As part of the “Anatomy of a Machine – Shape” course, we engaged in an exercise that explores the possibilities of robotic material manipulation through various tools and techniques. Our objective was to research and experiment with sustainable, accessible, and locally available materials, applying scientific and creative principles to produce unique prototypes. This process … Read more