The Postgraduate in 3D Printing Architecture is a 6-month long intensive programme in the field of additive manufacturing of sustainable architecture. Between the use of advanced technology for construction and the desire to develop a holistic design approach to architecture, we engage with different areas of research that include robotic manufacturing, material research and performance-based design. The programme seeks to develop technological and architectural solutions in collaboration with Industry partners to answer the current needs and challenges of our habitat.

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Quantitative and Rapid Buildability Assessment Techniques for 3D-Printing Earth

3DPA 2024-25 Faculty : Secil Afsar Guest Faculty : Amanda Rivera INTRODUCTION Matrix of material design strategy for 3DPA 2024-2025 ANALYSIS OF PREVIOUS YEARS Mixing strategies from the previous protoypes of 3DPA EXPECTED IMPROVEMENTS Matrix for default design strategies from previous years, and areas for future improvement MATTER RESEARCH Testing different matter mixes, and additives … Read more

Research: Water Redirection in Earth Facades

Research questions What role does the geometry of 3D-printed patterns play in reducing water erosion in earth walls? How do concave, convex, and flat patterns in 3D-printed walls differ in their ability to manage rainwater flow? Can we reduce the surface area we coat on 3d printed walls and how does this vary across different … Read more

Research: Structures

Hypothesis: By integrating controlled extrusion and topological optimization into 3D printing processes, it is possible to significantly enhance structural efficiency, reduce material usage, and simplify toolpaths. By drawing insights from nature and leveraging data-driven design and analysis, this method enables the creation of structures that are lighter, stronger, and more resource-efficient. When applied to architecture, … Read more

Research: Thermal Transmittance

Introduction – Hypothesis How can we optimize the geometry of different sections of a 3D-printed wall to adapt to varying levels of solar radiation and insulation requirements, while also reducing material usage and printing time? By deforming the infill patterns of 3D-printed earth walls, it is possible to optimize the thermal transmittance of the walls, … Read more

Research : Optimizing Self-Shading in Clay 3D-Printed Geometries

Hypothesis Optimizing Self-Shading in Clay 3D-Printed Geometries Methodology Incidence vector analysis:Using the position of the sun in Barcelona to simulate realistic shading.Evaluation of different vectors and orientations to identify optimal shading configurations.Geometric modification:Create geometric modifications according to vectors at a precise hour, 14:00 on 21 June and then at different hours 13:00, 14:00, 15:00, 16:00.Adjusting … Read more

Techne W1: Matter

The week of Teche 01 workshop focused on introducing students and part of the research team in the landscape of Valldaura. The team was in charge of gathering soil samples from different areas of the forest campus in order to compare different behaviors of the soil. Through a series of tests , each group showed … Read more

Techne W4: Period

Techne 4 focuses on designing the print path for 3D Printing Architecture (3dPA). With a 45 mm print width, walls can include cavities, which save material, speed up drying, improve structure, and support climate control. These print paths are key features, not just “infill,” in large-scale earth 3D printing. Over time, three effective printing patterns … Read more

Techne W3: Structure

TECHNE: W3 – STRUCTURE workshop asks students to examine the structural behaviors inherent in 3D printing with clay and earth. Our goal for this week’s workshop was to print the tallest single and double surface structure that will be assessed against performance metrics such as toolpath length, print volume, print time, weight, collapse height, and … Read more

Techne W5: Fragments

After exploring periods in 2D and their capacity to deform, promising periods were tested in 3D to mitigate certain climatic phenomena and achieve various climatic performances, such as heat storage capacity of matter, ventilation, self-shading, and daylight allowance. Heat Storage Capacity of Matter To test this, a catalogue of deformation along 3 different axes was … Read more

Techne W2: Machine

The Techne 02 machine workshop, is meant to introduced students and part of the research team into the different print methodologies of 3D clay printers. Part of the workshop explores different nozzle sizes, seam strategies, and even geometries, that can be created with a simple cylinder. The purpose is to explore height, and geometrical difference … Read more

Techne W6: Volume

In Valdaurra Labs, the design of 3D-printed earth walls needs to incorporate strategic grid/period deformations to optimize for natural light and ventilation. By adjusting the curvature and openings in these periods and grids, the structure allows for more sunlight to penetrate while improving airflow and maintaing the building cool. This strategic deformation allows for play … Read more

CASA FAMI

A Family-Oriented Home While investigating demographics in Austin, we found that more than one quarter of the families there are single-parent households. Of these, the vast majority are single mothers. With these statistics in mind we arrived at three design considerations: the needs of a single parent household, Austin’s climate, and the unique constraints and … Read more

TEIXIT

Perspective of Teixit – Source: Vesela Tabakova Design to Production A.  Wall Axis and Segmentation Situated in Valldaura Labs, Caserolla Park, Barcelona, Teixit is a conceptual step towards a 3D printed living complex for the Mediterranean climate. It expands the existing TOVA bedroom pavilion by incorporating a kitchen and a living room. This space, serving … Read more

Ventilation Cavities In Walls For Uniform Dehumidification And Indoor Ventilation

General presentation of the research Knowing that the printed geometries require a drying time that forces to limit the daily printed layers, thus slowing the construction process and increasing the financial cost, the aim of this research was to find a system that would increase the drying time and then faster the process. The research … Read more

resiTONAK Student Housing

resiTONAK is a pioneering housing solution that reinvents student living, fusing affordability, sustainability, and community connectivity. With a module budget under $100,000 and a compact footprint of less than 400 square feet, resiTONAK sets a new standard for student living by using 3d printing to develop an architecture that responds to climate and challenges living … Read more

Mechanical Performance Assessment for Material-Based Stabilization of Earth for 3D Printing 

Contents Introduction Optimizing 3D printing with earth through natural stabilization techniques How to  improve the earthen mixtures in order to optimize the 3D printing process ?  Research topic: Used additives and fibers – Background and Literature Review In earth construction, understanding the fundamental states of earth material is crucial. There are four well-known states of … Read more

Nex-Living

3D Print Affordable Pocket Neighborhood ICON Initiative 99 Phase One Honorable Mention in the Student Category Problematic Statement In today’s urban landscape, digital nomads, engaged professionals, and couples face a growing challenge in securing affordable housing that aligns with their dynamic lifestyles. As the demand for affordable housing intensifies, the conventional housing market often falls … Read more

Vertical Openings

This research focuses on the exploration of vertical openings in 3D printed earthen walls. It seeks to answer the question: How to construct medium and large vertical openings in earth 3D printing, providing a maximum opening ratio while minimizing mass and material usage? The objectives of this research are:

MEP Systems within 3D Printed Earth Wall Structures

The research focuses on investigating the integration of MEP integration systems (Mechanical, Electrical, and Plumbing) within 3D printed Earth walls. Through a comprehensive exploration of wall discontinuities and cavity design, we aim to understand how these design elements can be combined to achieve a seamless integration of MEP systems throughout both the design and construction … Read more

Construction – Prototype for Kibaha

Table of Contents Abstract Design Previous Research : LIGHT [ AIR ] Tova vs Kibaha Porosity Compositional grid for Kibaha prototype Technical Challenges Material Recyclability Foundation & Cast Overhangs Edges condition Mesh grids Offsets Approach curves & curve order Ventilation Conclusion Abstract The relatively low mechanical strength of earth means that its use in traditional … Read more