Over the last decade, the surf industry has been rapidly expanding, as an increasing number of people worldwide are embracing the sport. However, despite the rising demand, traditional surfboard design approaches have yet to fully embrace the potential of tailored equipment that takes into account the unique needs and preferences of individual surfers. As a consequence, many surfers find it challenging to locate the perfect surfboard that matches their particular physical attributes and environmental surroundings, which can detract from the overall surfing experience.

AlgoSurfboards involves leveraging computational tools, such as computational fluid dynamics and structural optimization, to create custom-tailored surfboards that match the unique physical attributes and environmental features of individual surfers. Using the latest knowledge and understanding of surfboard design principles and techniques, the web-based platform allows surfers to input data and generate personalized surfboard designs that are optimized to enhance performance.

Surfboard Deformation Analysis (https://www.instagram.com/kirraseale/)

Thereafter the personalized designs are actualized through a meticulous crafting process that utilizes cutting-edge manufacturing tools, resulting in a high-performance surfing experience.

CFD castellated mesh
CFD flow trajectory

The making of high-accuracy surfboards takes advantage of sustainably-sourced wood as a material that has traditionally relied on manual crafting methods. By employing state-of-the-art manufacturing tools was possible to achieve greater precision and efficiency in the production process, while still maintaining the unique characteristics and aesthetics of the wooden surfboard.

String art as a design strategy

The results demonstrate the potential for sustainable materials and advanced manufacturing technologies to revolutionize the surfboard industry and provide surfers with an exceptional surfing experience.

Stru
Stru colored mesh (stress distribution)
CFD colored mesh (fluid pressure)
Combined mesh (CFD and Stru)
Optimization phase (3rd step)
Final prototype

Alongside this, the online platform serves as a mediator between the shaper and the user, providing a user-friendly interface that streamlines the design process. Through the platform, users input their individual specifications and receive personalized design recommendations from the algorithm.

With the use of sustainable materials and advanced manufacturing technologies, it is possible to shape high-performance surfboards that are not only tailored to the physical attributes and environmental conditions of the individual surfer but also offer an augmented surfing experience. Likewise, the online platform that acts as a mediator between the shaper and the user streamlines the design process and provides real-time feedback, enhancing the accuracy and efficiency of the design process.

Final prototype

Ultimately, the integration of emerging technologies such as machine learning and artificial intelligence holds possibilities to further improve the personalization and precision of surfboard design, providing surfers with even more tailored and unique experiences.

ALGOSurfboards: how design drives performance is a project of IAAC, Institute for Advanced Architecture of Catalonia developed in the Master of Advanced Architecture02 2022/23 by Student: Federico Caldi and Faculty: David Andres Leon